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January 31, 2010

Energy-harvesting rubber sheets could power pacemakers, mobile phones


Power-generating rubber films developed by Princeton University engineers could harness natural body movements such as breathing and walking to power pacemakers, mobile phones and other electronic devices.

The material, composed of ceramic nanoribbons embedded onto silicone rubber sheets, generates electricity when flexed and is highly efficient at converting mechanical energy to electrical energy. Shoes made of the material may one day harvest the pounding of walking and running to power mobile electrical devices. Placed against the lungs, sheets of the material could use breathing motions to power pacemakers, obviating the current need for surgical replacement of the batteries that power the devices.






The Princeton team is the first to successfully combine silicone and nanoribbons of lead zirconate titanate (PZT), a ceramic material that is piezoelectric, meaning it generates an electrical voltage when pressure is applied to it. Of all piezoelectric materials, PZT is the most efficient, able to convert 80 percent of the mechanical energy applied to it into electrical energy.

"PZT is 100 times more efficient than quartz, another piezoelectric material," said Michael McAlpine, an assistant professor of mechanical and aerospace engineering at Princeton, who led the project. "You don't generate that much power from walking or breathing, so you want to harness it as efficiently as possible."

Fabrication starts with the researchers producing PZT nanoribbons -- strips so narrow that 100 fit side-by-side in a space of a millimeter. In a separate process, they embedded these ribbons into clear sheets of silicone rubber, creating what they call "piezo-rubber chips." Silicone, which is used for cosmetic implants and medical devices, already is biocompatible. "The new electricity-harvesting devices could be implanted in the body to perpetually power medical devices, and the body wouldn't reject them," McAlpine said.

In addition to generating electricity when it is flexed, the opposite is true: The material flexes when electrical current is applied to it. This opens the door to other kinds of applications, such as use for microsurgical devices, McAlpine said.

"The beauty of this is that it's scalable," said Yi Qi, a postdoctoral researcher who works with McAlpine. "As we get better at making these chips, we'll be able to make larger and larger sheets of them that will harvest more energy."

Nanoletters - Piezoelectric Ribbons Printed onto Rubber for Flexible Energy Conversion


The development of a method for integrating highly efficient energy conversion materials onto stretchable, biocompatible rubbers could yield breakthroughs in implantable or wearable energy harvesting systems. Being electromechanically coupled, piezoelectric crystals represent a particularly interesting subset of smart materials that function as sensors/actuators, bioMEMS devices, and energy converters. Yet, the crystallization of these materials generally requires high temperatures for maximally efficient performance, rendering them incompatible with temperature-sensitive plastics and rubbers. Here, we overcome these limitations by presenting a scalable and parallel process for transferring crystalline piezoelectric nanothick ribbons of lead zirconate titanate from host substrates onto flexible rubbers over macroscopic areas. Fundamental characterization of the ribbons by piezo-force microscopy indicates that their electromechanical energy conversion metrics are among the highest reported on a flexible medium. The excellent performance of the piezo-ribbon assemblies coupled with stretchable, biocompatible rubber may enable a host of exciting avenues in fundamental research and novel applications.

5 page pdf of supplemental information





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