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September 05, 2009

German Researchers Make Steel Velcro Fastener


Hook and loop fasteners made of spring steel have now been developed at the Institute of Metal Forming and Casting of the Technische Universitaet Muenchen. These fasteners are resistant to chemicals and can withstand a tensile load of up to 35 tonnes per square meter at temperatures as high as 800°C.

It appears that there could be uses for steel velcro in rapid manufacturing.

“The unbeatable advantage of a hook and loop fastener is that it is easy to close and open again,” explains Josef Mair, a scientist from the Institute of Metal Forming and Casting (utg) at the TU Muenchen.

The researchers opted to use spring steel, which unites high ductility with high strength, as the material for their fastener. They created various three-dimensional models for the optimum interlocking of the fastener elements on the computer. They then built the most promising candidates as prototypes and subjected them to comprehensive tests. Around 40 variations of the geometry referred to as “Flamingo” alone were tested on the computer. The researchers studied its adhesive strength and reaction to extreme temperatures to establish the limits of its resilience.

Two of the tested models ultimately made the grade: a spring lock, the Flamingo, and a hook and loop system known as the “Entenknopf” (“duck’s head”). Both consist of 0.2-mm-thick hook tape and loop or perforated tape of the same thickness. The “duck’s head” model is based on the traditional synthetic hook and loop system. Numerous delicate steel hooks can attach at any angle to the loops in the perforated metal loop tape.

The second variant, the Flamingo, is even more stable. It consists of wider hook elements that snap into the openings in a perforated tape. They are bent in such a way that they deform elastically under light pressure and glide into the holes like the synthetic buckles on backpack straps. Once inserted, they return immediately to their original form and, thanks to their sprung splaying arms, they resist back pull like an expanding rivet.

In order for the hooks to be able to snap into place, they must first, however, be positioned at the correct angle, that is parallel or perpendicular to the perforated tape. Depending on the direction of the applied force, this fastener can withstand a load of 7 to 35 Newtons per square meter. Following an initial loss of around 20 percent during the first ten tests, the adhesive strength remained constant in the numerous repetitions.




“The animal names arose as a way of differentiating between the multifaceted models. The hook forms of the two systems are vaguely reminiscent of a duck’s head and a flamingo standing on one leg,” explains Mr. Mair. The scientists have also come up with a third alternative, the “hybrid” model which combines a steel hook tape with a synthetic loop tape and is suitable for the secure and reversible fastening of textiles.

Metaklett is basically suitable for use in all areas that require easily opened but stable fasteners, for example air-conditioning and ventilation systems in building services engineering and automotive construction. As the Jury of the German Stahl-Innovationspreis (Steel Innovation Award) noted in its appraisal of the project: “Metaklett is suitable for a wide variety of applications, in which the combination of simple production and a high level of resilience in the fastener is crucial.” The metal hook and loop fastener succeeded in overcoming over 100 competing projects on June 30, 2009, to take third place in this award process, which only takes place every three years.


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